Tuesday, April 28, 2009


Earthing Practices At Substations


Earthing practices adopted at Generating Stations, Substations, Distribution structures and lines are of great importance. It is however observed that this item is most often neglected. The codes of practice, Technical Reference books, Handbooks contain a chapter on this subject but they are often skipped considering them as too elementary or even as unimportant. Many reference books on this subject are referred to and such of those points which are most important are compiled in the following paragraphs. These are of importance of every practicing Engineer in charge of Substations.


Prime Objective of Earthing is to provide a Zero potential surface in and around and under the area where the electrical equipment is installed or erected.

To achieve this objective the non-current carrying parts of the electrical equipment is connected to the general mass of the earth which prevents the appearance of dangerous voltage on the enclosures and helps to provide safety to working staff and public.

Importance of Earthing & Practices

· The earthing is provided for
a) Safety of Personnel
b) Prevent or atleast minimise damage to equipment as a result of flow of heavy fault currents.
c) Improve reliability of Power supply

· The earthing is broadly divided as
a) System earthing (Connection between part of plant in an operating system like LV neutral of a Power Transformer winding and earth).
b) Equipment earthing (Safety grouding)
Connecting frames of equipment (like motor body, Transformer tank, Switch gear box, Operating rods of Air break switches, etc) to earth.

· The system earthing and safety earthing are interconnected and therefore fault current flowing through system ground raises the potential of the safety ground and also causes steep potential gradient in and around the Substation. But separating the two earthing systems have disadvantages like higher short circuit current, low current flows through relays and long distance to be covered to separate the two earths. After weighing the merits and demerits in each case, the common practice of common and solid (direct) grounding system designed for effective earthing and safe potential gradients is being adopted.

· Factors that change the requirement of earth electrode
a) If an electrical facility can expand in system, it creates different routes in the electrode. What was formerly a suitable low earth resistance can become obsolete standard.
b) More number of metallic pipes, which were buried underground become less and less dependable as effective low resistance ground connection.
c) Most of the location, the water table gradually falling. In a year or two, area end up with dry earth of high resistance.
d) These factors emphasize the importance of a continuous, periodic program of earth resistance testing.

· The earth resistance shall be as low as possible and shall not exceed the following limits:

Power Stations - 0.5 Ohms
EHT Substations - 1.0 Ohms
33KV Stations - 2.0 Ohms
D/t Structures - 5.0 Ohms
Tower foot resistance - 10.0 Ohms

Step Potential

Step Potential is the difference in the voltage between two points which are one metre apart along the earth when ground currents flowing.

Touch Potential

Touch Potential is the difference in voltage between the object touched and the ground point just below the person touching the object when ground currents are flowing.

Specification of Earthing

Depending on soil resistivity, the earth conductor (flats) shall be buried at the following depths.

Soil Resistivity in ohms/metre Economical depth of Burial in metres
1) 50 – 100 0.5
2) 100 – 400 1.0
3) 400 – 1000 1.5

To keep the earth resistance as low as possible in order to achieve safe step and touch voltages, an earth mat shall be buried at the above depths below ground and the mat shall be provided with grounding rods at suitable points. All non-current carrying parts at the Substation shall be connected to this grid so as to ensure that under fault conditions, none of these part are at a higher potential than the grounding grid.

Plate Earths

· Taking all parameters into consideration, the size of plate earths are decided as

Power Stations & EHT Station - Main - 100 x 16mm
Auxiliary - 50 x 8mm
Small Stations - 75 x 8mm

· The complete specifications for providing earth mats at EHT & 33KV Substations, Distribution transformers & Consumers premises are reproduced below.

Specification for Earthing System

I) EHT Substation

Earthing of equipment’s in the sub-stations is taken of as discussed below:

1. Power transformers:
i. The transformer body or tank is directly connected to earth grid. In addition, there should be direct connection from the tank to the earth side of the lightning arresters.
ii) The transformer track rail should be earthed separately.
iii) The neutral bushing is earthed by a separate connection to the earth grid.

2. Potential and current transformers :
The bases of the CTs and Pts. are to be earthed. All bolted cover plates of the bushing are also to be connected the earth grid.

3. Lightning arresters :
The bases of the L.As. are to be earthed with conductors as short and straight as Possible (for reducing impedance). The earth side of the L.As. are to be connected directly frolJ1 the equipment to be protected. Each L.A. should have individual earth rods, which are in turn connected to earth grid.

4. Circuit breakers:
The supporting structures, C.T. chambers, P.T. tanks, Cable glands etc., are to be connected to earth.

5. Other equipment’s:
All equipment’s, structures, and metallic frames of switches and isolators are to be earthed separately.

6. Fences:
Providing separate earth or connecting to the station earth depends upon the distance of the fence the station earth. If the distance is within feet, an inter-connection made to the station earth. If not, the metallic fences are earthed by means of earth rods spaced at not more than 200 feet. The gates and support pans may be earthed through an earth rod. The cable wires passing under “metallic fence are to be buried below at a depth qf 2’6 or are to bc enclosed in a insulating pipe (P. V.C or asbestos cement) for a distance of not less than 5 feet on each side of the fence.

7. Ground wires :
The ground wires over the station arc connected to the station earth. In order that the station earth potentials during fault condition5 arc not applied to transmission line ground wires and towers, all ground wires coming to the stations shall be broken !It an insulated on the fir5t tower external to station by means of strain disc. insulators.

The followings are the important features in earthing:

1. The earth mat shall be as per the approved layout. The earth mat shall be formed with the steel flats buried in the ground at a depth of 750mm on edge.

2. The earth mat shall extend over the entire switchyard as per the layout.

3. All the junctions of the steel flats while forming the earth mat and taking risers from the earth mat for giving earth connections to equipment, steel structures, conduits cable sheaths shall be properly welded. All joints shall be provided with suitable angle pieces for proper contact between flats.

4. Provisions shall be made for thermal expansion of the steel flats by giving smooth circular bends. Bending shall not cause any fatigue in the material at bends.

5. The earth mat shall be formed by welding 50x8 mm steel flat to the 100 x 16mm peripheral earth conductor. The grounding grid shall be spaced about 5 meters i.e in longitude and about 5 meters in the transverse directions. After the completion of earth mat, the earth resistance shall be measured. In case the earth resistance is more than one ohm the earth mat shall be extended by installing extra electrodes, so that the earth resistance is less than one ohm.

6. All fence corner posts and gate posts shall be connected to the ground by providing 32mm dia M.S rods of 3 metre length near the posts and connected to the main grounding mat.

7. All paint enamel and scale shall be removed from surface of contact on metal surface before making ground connection.

8. The risers taken along the main switchyard structures and equipment structures (upto their top) shall be clamped to the structures at an interval of not more than one metre.

9. 50 x 8mm ground conductor shall be run in cable routes and shall be connected to the ground mat at an interval of 10 metres.

10. Grounding electrodes of 32mm dia 3mtr. long MS rods shall be provided at the peripheral corners of the earth mat. The grounding rods shall be driven into the ground and their tops shall be welded to clamp and the clamp together with the grounding rods shall be welded to the ground mat.

11. Lightening arrestors shall be provided with earth pits near them for earthing.

12. Cast iron pipes 125mm dia and 2.75 metres long and 9.5mm thick shall be buried vertically in the pits and a mixture of Bentonite compound with Black cotton soil a ratio of 1:6 is to be filled 300 mm dia and the pipe for the entire depth. Where it is not possible to go to a depth of 2.75 metres, 1.3 x 1.3 MMS plates, 25mm thick shall be buried vertically in pits of 2 metres depth and surrounded by Bentonite mixture atleast 2 metre away from any building or structure foundation. The plates shall be atleast 15 metres apart. These earth pits in turn shall be connected to the earth mat.

II) Earthing at 33KV Substations

1. Providing of earth pit and earth matting include the following connected works:

a) Excavation of earth pits of size 21/2ft x 21/2ft x 9ft in all type of soils.
b) Providing of CI pipe of 3 inch diameter 9ft length with flange. All connections to CI pipe shall be with GI bolts and nuts.
c) Filling of earth pit excavated with Bentonite with Black cotton soil (1:6) in alternate layers.
d) Providing of cement collar of size 2ft diameter 2ft height 1 inch below the ground level.
e) The top of the CI earth pipe should be at the surface level of the ground.

2. Providing of earth matting with MS flat 75 x 8mm including the following connected works:
a) Excavation of trench in all types of soils of size 2½ ft depth and 1 ft. width.
b) Laying of M.S flat 75 x 8mm in the excavated trench.
c) Inter connecting all earth pits and welding properly at jointing location and junctions.
d) Back filling of earth completely.


  1. Joints

    • There shall be minimum joints preferably no joints enroute to earth electrodes
    • Where Joints are unavoidable, they shall be brazed, rivetted or welded (and painted with red lead and alluminium paints one after the other and finely coated with bitumen)

    Tower Line Grounding

    1) Ground rods are driven at the base of the tower. Where it is not feasible, an electrode is located within a distance of 200 ft. of the tower and grounding rods are provided at that point and tied to the tower base by a single buried wire.
    2) If low resistance is not obtained with 200ft, crowfoot counterpoise with 4 wires is installed. The counterpoise conductors shall be 6 SWG galvanised steel wires taken away from the tower at mutually right angles and kept at least 50ft apart. Each of these wires is terminated at a rod at the nearest point where low resistance is obtained. If counterpoise wires cannot be terminated within half span from the tower the wire is carried through a continuous counterpoise to the next tower, where the procedure is repeated.

    Earth Mat Design

    Earthing System in a Sub Station comprises of Earth Mat or Grid, Earth Electrode, Earthing Conductor and Earth Connectors.

    Earth Mat or Grid

    Primary requirement of Earthing is to have a low earth resistance. Substation involves many Earthings thro’ individual Electrodes, which will have fairly high resistance. But if these individual electrodes are inter linked inside the soil, it increases the area in contact with soil and creates number of parallel paths. Hence the value of the earth resistance in the inter linked state which is called combined earth value which will be much lower than the individual value.

    The inter link is made thro flat or rod conductor which is called as Earth Mat or Grid. It keeps the surface of substation equipment as nearly as absolute earth potential as possible.

    To achieve the primary requirement of Earthing system, the Earth Mat should be design properly by considering the safe limit of Step Potential, Touch Potential and Transfer Potential.

    Step Potential
    It is the potential difference available between the legs while standing on the ground.

    Touch Potential

    It is the potential difference between the leg and the hand touching the equipment in operation.

    The factors which influence the Earth Mat design are:

    a. Magnitude of Fault Current
    b. Duration of Fault
    c. Soil Resistivity
    d. Resistivitiy of Surface Material
    e. Shock Duration
    f. Material of Earth Mat Conductor
    g. Earthing Mat Geometry

    The design parameters for the following can be worked out as given in the annexure I

    i. Size of Earth Grid Conductor
    ii. Safe Step and Touch Potential
    iii. Mesh Potential (Emesh)
    iv. Grid configuration for Safe Operation
    v. Number of Electrodes required

    Measurement of Earth Resistance

    The measurement of earth resistance is done using three terminal earth meggars or four terminal earth meggars.

    Three Terminal: Two temporary electrodes or spikes are driven one for current and the other voltage at a distance of 150 feet and 75 feet from the earth electrode under test and ohmic values of earth electrode is read in the meggar.

    Four Terminal: Four spikes are driven into the ground at equal intervals. The two outer spikes are connected to current terminals of earth meggar and the two inner spikes to potential terminals of the meggar till a steady value is obtained.

  2. Maintenance of Earthing System

    Checking and Testing
    The Earthing systems are to be inspected regularly. Regular checking or joints and broken connections, if any and rectifying the same will prove to be of immense help in maintenance of earth grid and equipment’s. The condition of the electrodes, joints are also to be checked. If the electrodes are’ corroded immediate steps for replacement are to be taken. The earth resistance is to be measured periodically. The megger, or testers are used for this purpose.

    As discussed earlier, low earth resistance Path is a must for clearing the fault current instantaneously. For achieving -low earth values, the following ways are followed:
    i) A number of electrodes are connected in parallel thereby providing a low resistance.
    ii) The ground surrounding the electrodes is treated with common salt which reduces the resistance by 80%. Calcium chloride and magnesium sulphate may also be used. In general practice. But now the bentonite is used.

    The following Maintenance schedule in mandatory at each of the Substations

    S.No Item Periodicity
    1. Watering of Earth Pits Daily
    2. Measurement of earth resistance of individual earth pits Half yearly @
    3. Measurement of combined earth resistance at all the pits Half yearly...
    4. Checking of inter connections between earth pits and tightness of bolts and nuts Quarterly

    @ Earth resistance of individual earth pits can be measured by disconnecting the earth connections to the electrode. This is possible if the connections are made to a common clamp which is in turn is fixed round the pipe.

    ... Combined earth resistance shall be the same at every earth pit unless it gets disconnected from the earth mat

    Definitions of General Earthing Terms

    Soil Resistivity: This is the resistivity of a typical sample of soil

    Earth Surface Voltage: The voltage between a specified point on the ground around the rod and reference earth.

    Earth Electrode

    These are conductors, which are in direct contact with the soil and provide the conductive part in electrical contact with earth. They can include rods, tape, steel reinforcing bars.

    Definitions of Terms associated with Power Systems

    Neutral Point

    The common point of a star connected poly phase system or the earthed mid-point of a single phase system.

    Independent Earth Electrode

    An earth electrode located at such a distance from other electrodes that its electrical potential is not significantly affected by electric currents between Earth and other electrodes.

    Exposed Conductive Part

    Conductive part of equipment and which is not normally live, but which can become live when basic insulation fails.

    Points of Earthing

    1. Earth mat of 75 x 8 MS flat should be laid as outer of the switchyard compulsorily and see that the pole structures are enclosed in the outer mat.
    2. Make vertical and horizontal sections for the outer mat as shown in the fig. The internal vertical and horizontal sections may be 75 x 8 or 50 x 6 MS flat.
    3. The Earth mat should be laid minimum 600MM, below the ground level under the Earth mat and Bentonite powder is to be laid upto 25mm and over the earth mat. The same Bentonite compound with Black cotton soil a mixture of 1:6 ratio is to be placed upto 100 mm and the remaining earth trench is to be back filled with the soil.
    4. See that each and every pole structure is earthed with 50 x 6 MS flat to the Earth Mat.
    5. For every breaker there will be fine earth connections to the earth mat with 50 x 6 MS flat (a) Breaker body (b) Relay Panel (c) CT’s of the Breaker (d) and two sides of the breaker structure.
    6. Lightening arrestor is to be connected one end directly to the earth mat and the other end is to the nearer earth pit or to the earth mat.
    7. Line Isolators are to be connected directly to the earth mat.
    8. The Power transformer body is to be connected two sides to the earth mat.
    9. Twin neutral earthing should be done to Power Transformer as shown in the fig. one Earth flat of size 75 x 8mm M.S flat is directly connected to the earth pit and the earth pit is again connected to the Earth mat. The second neutral is directly connected to the earth mat,
    10. Provide flexible jumpers thoroughly brazed as shown in figure
    11. All AB switches operating rods are to be provided with coil earths and the AB switch support is to be earthed to the earth mat.
    12. All the exposed earth flat, which is dropping down from the breakers, CT’s structures should be applied with bituminous paint.
    13. 75 x 8 MS flat is to be laid around the control room from main earth and the panels of the breakers, midpoint of the Battery and Battery stand structures are to be earthed to the earth flat and make a section in front of the control room.
    14. The distance between any two earth electrodes should be twice the length of the Electrode.
    15. The cable (11 x 33KV) sheaths are to be earthed with 25 x 3 GI strip to the Earth mat.
    16. The neutral of the station transformer is to be connected to the Earth mat directly with 25 x 3 GI strip. The body of the Station transformer two sides to be connected to the earth mat with 25 x 3 GI strip.
    17. All the welding joints should be painted with bituminous paint.


    The various practices and standards are to be followed in respect of providing Earthing in our systems. If proper Earthing is not done, there is every likelihood of equipment’ I getting damaged and also have to be personnel -public and staff. Hence due attention is to be given in providing and maintaining of earth grid properly and in good condition.

  3. ATUL BRAND- Twenty years experience pipe manufacturer and supplier of Delhi/India, provide quality pipe manufacturing in pvc pipe, pvc conduit pipes, conduit pipes, pvc conduits.

  4. HOW TO CALCULATE THE RATE FOR Supply, installation & testing of 2" G.I.earth electrode 6Mtr Long by bore method, with 3/4" G.I.Watering Pipe with Funnel, 2' X 2' 'C.I.Chamber cover, bentonite powder etc. Including civil works for construction of chamber suitable for the Chamber cover

  5. This comment has been removed by the author.

  6. what is advantage of using a GI rod in earthing instead of GI flats

  7. Should the welding be DC welding or AC welding

  8. Motor Control Center (SCADA System) designer and manufacturer in India. Motor Control Center exporter & SCADA System exporter in India.

  9. CS aerotherm decided to enter Bakery Sector with the objective of offering the state of the Art, Digital Baking Ovens for Bakeries in the Hospitality as well as the Bakery Industry.

  10. Taurus Powertronics- The products driving the company’s dynamic growth in high performance technology include: Battery Ground Fault Locator, Test and Measurement Instrument, Fault Passage Indicators, Earth Tester, Insulation Tester, Fault Locator Systems, Corona Imaging Camera, TBD Later India.

  11. First ice the cake with a thin layer of frosting, then refrigerate (covered). After an hour you can do a complete frosting job. This helps keep the crumbs at bay and your outer frosting layer should be crumb free.Bakery Equipment

  12. Test and measurement instrument
    Taurus Powertronics- The products driving the company’s dynamic growth in high performance technology include: Overhead Line Instruments, Fault Locator Systems, Test and Measurement Instrument in India.

  13. Thanks for nice sharing. You can also find best Cast Iron material at Laxmi Iron & Steel Industry. The main object of LAXMI IRON & STEEL INDUSTRIES is to provide best quality and cost effective Cast Iron. For more information Visit Cast Iron Earthing Pipe.

  14. Nice article with great Earthing system information. Keep it up sir

  15. Thanks For Your valuable posting,this is for wonderful sharing,i would like to see more information from your side.i am working in Erp Software Company In India

  16. Our Services are offered following international quality standards to ensure they give excellent results. We understand the importance of design in producing quality solutions have attained immense appreciation across the Indian market.
    Conduit Pipe Bender,
    Copper Tube Bender,
    Hand Tools Manufacturers,
    Pipe Benders Suppliers,
    Pipe Clamp Fittings,
    Pipe Wrench Heavy Duty,
    Plumbing Tools Manufacturers,
    Ridgid Type Pipe Wrench,
    Tube Clamp Fittings,
    Valve Key Suppliers,
    Valve Wheel Wrench.
    We appoint our professional engineers through rigorous performance tests before finally joining the workforce.

  17. Miracle Electronics has a highly capable team of engineers and technicians that have expertise in manufacturing best-in-class and highly safe power transformers in India that are RoHS compliant, Reach compliant and available with CE and UL marked with request.
    Transformer Manufacturer in India

  18. Do you mind if I quote a couple of your posts as long as I provide credit and sources back to your blog? My blog is in the exact same niche as yours and my users would really benefit from some of the information you provide here. Please let me know if this ok with you. Thank you!